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Aseptic Ampoule Filling Line for Pharmaceutical Injections GMP Compliant 26,000BPH

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Aseptic Ampoule Filling Line for Pharmaceutical Injections GMP Compliant 26,000BPH

Model Number : LYABF

Certification : CE, ISO, GMP

Place of Origin : China

MOQ : 1 unit

Price : USD 150,000-350,000 per unit

Payment Terms : D/A,D/P,T/T,Western Union,MoneyGram

Supply Ability : 1 unit per month

Delivery Time : 120 work days

Packaging Details : carton, wood carton, pallets

Filling Mode : Automatic

Scalability & Flexibility : 1-20ml

Bottle Materials : Glass Ampoule Bottles

Number of Filling Heads : 6-12

Output(1-2ml) : 16000-30000pcs/h

Clarity : ＞99%

Breakage rate : ≤1%(whole line)

Total power : around 72kw 380V 50HZ

Uses : Injectables, liquid solutions, vaccines

Certifications : CE

Machine Name : Vial Filling Line

Function : Vials Washing, Sterilization, Filling, Plugging, Capping

Filling Volume : 2-30ml

Filling Liquid Type : Vaccine

Output Capacity : 6000-26000 BPH

Vials Material : Glass

Filling Accuracy : +/-0.5%

Breakage Rate : <0.5%

Nitrigon Filling : Yes

CIP/SIP : Yes

Oven Cooling Style : Water Cooling

Plugging Style : Half

Capping Head : Multi

LAF : Yes

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Aseptic Ampoule Filling Line for Pharmaceutical Injections GMP Compliant 26,000BPH

Revolutionize Your Ampoule Production with Precision and Speed
The High-Speed Aseptic Ampoule Filling Line is engineered for pharmaceutical manufacturers seeking unmatched efficiency and compliance in injectable drug packaging. Designed to handle 1-20ml ampoules, this fully automated system integrates advanced aseptic technology and servo-driven controls to deliver 26,000 vials per hour with precision dosing (±0.5% accuracy), ensuring every ampoule meets stringent pharmacopeial standards.

Key Innovations:
1️⃣ Closed-Loop Sterility Assurance

Features ISO Class 5 cleanroom-compatible design with laminar airflow and HEPA filtration, critical for biologics and vaccines requiring zero contamination risks.
Seamless integration with tunnel sterilization (up to 350°C) for continuous, uninterrupted production.

2️⃣ Adaptive Production Intelligence

Equipped with PLC + touchscreen HMI for real-time adjustments to filling volume (1-20ml), speed, and temperature.
Auto-diagnostic alerts and CIP/SIP capabilities reduce downtime by 30%, ideal for multi-product facilities.

3️⃣ Robust Material Compatibility

Corrosion-resistant 316L stainless steel components and ceramic piston pumps handle aggressive formulations like antibiotics, peptides, and lyophilized drugs.
Gentle ampoule handling mechanism prevents breakage (<0.1% defect rate), even with fragile 1ml borosilicate glass.

Machine Spec:

technical parameters

product model	LYQCL120+LYASMR 620/43+LYAGF12
size range	1-10ml national standard ampoules
Output(1-2ml)	12000-26000pcs/h
Output(5-10ml)	8000-12000pcs/h
Clarity	＞99%
Breakage rate	≤1%(whole line)
Filling Precision	±0.5-2%(according to pharmacopoeia standard)
Water Consumption and Pressure	0.2-0.4Mpa / 0.6-1.0m³/h
Cleaning CA Consumption and Pressure	0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h
Sealed gas	Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas
Oxygen consumption	0.2-0.3Mpa,1.2-1.5m³/h
Gas consumption	0.1-0.3Mpa,1.5-2.5m³/h
Exhaust volume	3500-4100m³/h
Net weight	7800(kg)
Total power	around 72kw 380V 50HZ
Outline size	around 9940x2260x2445mm

High Speed Precision Ampoule Filling Line pictures:

Aseptic Ampoule Filling Line for Pharmaceutical Injections GMP Compliant 26,000BPH

Why Choose This Ampoule Filling Line?

GMP & FDA-Aligned: Validatable documentation suite supports Annex 1 and 21 CFR Part 11 compliance.
Energy-Smart: Servo motors cut power consumption by 25% vs. traditional systems, with 600W peak load.
Future-Ready Scalability: Modular design allows easy upgrades to AI-driven visual inspection or blockchain traceability.

From high-volume vaccine batches to niche oncology therapies, this ampoule filling line empowers manufacturers to achieve 99.5% operational efficiency while maintaining sterile integrity. Request a live demo to see how it transforms your injectables production workflow!

Aseptic Ampoule Filling Line for Pharmaceutical Injections GMP Compliant 26,000BPH Images

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